SMEMACH:ADI Casting Manufacturer & Supplier
We not only manufacture parts, but also provide a full range of solutions from prototype development to testing, from production to delivery,
from product application to problem feedback support. We fully guarantee the development and value growth of our partners with precision, reliability and professional knowledge.
Casting is an indispensable way of realizing spare parts in the manufacturing field, we are proud of our advanced casting capabilities, all your casting demands about grey iron, ductile iron, alloy steel, aluminum alloy can be realized with us, our processes include high precision coated sand casting and silica sol casting, as well as water-glass sand casting and last foam casting for medium to large castings.
Through advanced technology and testing methods, Sinostar Machinery provides customized forging products with stable and reliable quality for various industries. Our forging is divided into open forging and die forging. Our capabilities are: mold design and manufacturing, raw material batch traceability, forging equipment from 400T to 8,000T, heat treatment and hardness testing, etc.
SMEMACH employs a full team of qualified welders who has obtained the welder qualification certificate and welding procedure approval certificate issued by China Classification Society (CCS). We also have robotic welding capability that yields strong, fast, precise welds and can access difficult-to-reach areas. Sinostar mach is proud to offer advanced welding services for stainless steel, aluminum, carbon steel along with other metals and dissimilar metals, and utilizes a variety of methods to meet fabrication requirements of our customers.
SMEMACH was established in 2024 and is a wholly-owned subsidiary of SME Group. SMEMACH is a professional casting parts custom manufacturer and Supplier,that uses casting, forging, sheet metal manufacturing, welding and CNC machining to provide you with solutions for high-quality customized products with personalized needs.
More than 20 years of experience in ADI Castings-Austempered Ductile Iron Foundry
Proficient service, cutting-edge tech, integrity to ensure customer satisfaction
Per ISO 17804,China's 1600 MPa ADI output hit -1365 t in 2023-just 2% of total ADI
Quality control is our lifeline. We are 24+ online and 24+ responsive.
SMEMACH turns your ideas into high-quality metal parts. We are a 100,000 m² one-stop plant that specializes in ADI casting, open-die forging and 5-axis CNC machining—from sketch to shipped product in as little as 7 days. Send us your drawing or brief and receive a free DFM quote within 24 hours.
Serving automotive, high-speed railway, construction, mining, agricultural machinery, and wind power. Our specialized services meet the unique needs of each industry with high-quality and reliable products.
All our manufacturing processes are subject to strict quality management control based on our understanding of product applications after communicating with customers.
Our operations are accredited to ISO 9001:2008 standard, check out all parts with precise measuring device to ensure their critical components will be delivered to the highest possible standard.
CMM is ideally suited to precision engineering fields that require tight tolerance control and complex geometry analysis because of its high accuracy and versatility. By using a CMM in SMEMACH, the length, diameter, shape error, and positional error of a part can be accurately measured, allowing for strict control of product quality...
Tensile testing refers to a test method that measures the process characteristics of a material specimen under axial tensile load until it deforms or breaks. The data obtained from the tensile test can be used to determine the material's elastic limit, elongation, elastic modulus, proportional limit, area reduction, tensile strength, yield point, yield strength and other tensile performance indicators. Creep data can be obtained from tensile tests conducted at high temperatures. The steps for metal tensile testing can be found in ASTM E-8 standard...
Impact test of metal materials is an important means to evaluate the performance of materials under sudden impact loads. Impact test can simulate the sudden impact of materials in actual working environment, such as mechanical failure, collision, etc., so as to understand the impact resistance and damage mechanism of materials.
Sinostar MACH provides pendulum impact test and drop hammer impact test.
This machine is used to measure the impact resistance of metal materials under dynamic load...
Metallographic testing is a method of observing and analyzing the microstructure of metal materials. Through metallographic analysis, we can understand important information such as material composition, impurity content, non-metallic inclusions, pores, cracks, deformation and wear, which provides a reliable scientific basis for us to optimize processes and control quality...
Ultrasonic Non Destructive Testing
In SMEMACH ultrasonic non-destructive testing is used in a wide range of applications, from casting and forging to welding and machining you can find it all the time, it helps us to detect internal defects not only in workblank of casting and forging before machining, but also in welded construction, and of course it also makes an outstanding contribution to the detection of small cracks on the surface of the finished machining parts...
We will release industry news, company news, casting, forging, machining and other processes from time to time, as well as our latest project progress, which is a platform for everyone to communicate and let us grow together.
(China Foundry Association, November 10, 2025) According to the latest customs statistics, China's casting exports from January to September 2025 presented a divergent trend of "overall growth but decline to the US." The 20 HS codes classified as cast products accumulated exports of 4.763 million tons, up 4.4% year-on-year; total export value reached US$13.23 billion, up 3.7% year-on-year, achieving double growth in both volume and value. However, exports to the US market saw a notable decline, with export volume of 1.034 million tons and value of US$3.16 billion, down 11.9% and 5.4% respectively year-on-year.
As global manufacturing shifts towards lightweight and high-performance materials, austenitic tempered ductile iron (ADI), with its unique mechanical properties and cost advantages, is becoming a focal material in the automotive and construction machinery industries. Driven by both energy conservation and emission reduction policies and technological innovation, the cost structure of China's ADI casting industry chain is showing new characteristics, with its cost competitiveness per kilogram becoming a focus of industry attention.
Optimizing Alcohol-Based Coating Layers in Sand Casting: A Plant-Validated Defect-Reduction Study This study quantifies the impact of alcohol-based coating layers on surface defect reduction in sand castings. Through SMEMACH-validated field trials, optimal layering protocols were established: 2-3 coats for small/medium castings (≤1 t), 3-4 coats for heavy sections (>5 t). Implementation reduced surface defects by 62%, scrap rates from 19% to 7%, and unit costs by 15 RMB (More than 2 US dollars). The process achieves 90 s touch-cure and 3 min full hardness via self-flaming, cutting mold turnover time by 75% compared to water-based systems.
In the field of engineering materials, austempered ductile iron (ADI) has become a preferred material across many industries due to its cost-effectiveness, lightweight design capabilities, and excellent durability. With the growing global focus on sustainability, energy efficiency, and materials innovation, ADI's excellent adaptability is increasingly finding application in agriculture and forestry. This article will delve into the core performance of ADI and highlight its important role in agriculture and forestry.
To gain a deeper understanding of the performance and characteristics of Austempered Ductile Iron (ADI) products, we have conducted a two-year project research starting from 2023. This project focuses on six sets of steering components for heavy-duty trucks as the research objects. Through a comparative analysis of the most authentic experimental data, it demonstrates the process of product performance enhancement, aiming to provide strong support for global ADI customers in product iteration and upgrading or new product design.
Today, let's join SMEMACH in exploring the efficiency trade-offs between welding, casting, and forging in the manufacturing process selection of mechanical parts. As the global mechanical manufacturing sector accelerates towards high-precision and high-performance development, the selection of manufacturing processes for mechanical parts has become a crucial factor influencing the overall performance, operational costs, and usage efficiency of equipment. Currently, the industry faces numerous challenges: Firstly, heavy-duty components need to strike a balance between lightweight design and high strength. Secondly, complex working conditions demand that key components possess excellent impact resistance. Thirdly, the small and medium-sized repair market urgently requires cost-effective spare part solutions.
Hello everyone! Today, we are going to delve into the significant differences between roasting of pouring ladles and heating pouring ladles with hot iron liquid in preventing gas holes, slag holes, and inclusions in castings. In the field of foundry production, according to strict process requirements, pouring ladles generally need to be roasted before use. It is absolutely not allowed to heat the ladles directly with hot iron liquid, and even more so, the hot iron liquid used for heating the ladle should not be poured directly into the molten iron in the electric furnace. In fact, "heating the ladle with hot iron liquid" is a highly non-standard operation that should be strictly prohibited.
In agricultural machinery, the performance of tillage and sowing components directly determines operational efficiency and equipment life. While traditional cast steel offers strength, it is susceptible to wear and fracture under complex operating conditions. Austempered ductile iron (ADI), with its unique microstructure and comprehensive performance, is becoming an ideal alternative to cast steel. The following analyzes ADI's core advantages over cast steel in tillage and sowing components from four perspectives: microstructure, mechanical properties, wear resistance, and cost-effectiveness.
Are you a mooring chain procurement expert or a farm owner making crucial decisions? When it comes to ductile iron castings, shrinkage porosity can be the difference between reliable performance and costly failures. Whether you're sourcing mooring chains for marine applications or farm equipment that withstands tough conditions, understanding the general acceptance criteria for shrinkage porosity is absolutely essential.
On the vast oceans, giant ships cut through the waves, symbolizing modern industrial civilization. Shipyards are the cradles where these giants are born. In the shipbuilding industry, welding large structures is an extremely critical process. Improvements in welding efficiency and the quality of welded components have a significant impact on the construction progress of the entire ship. Today, let's delve into the potential and direction of the intelligent welding transformation in shipyards.
In the fiercely competitive manufacturing industry, choosing the right partner is crucial for survival and development. For companies that rely on cast components, partnering with a foundry with assembly and testing capabilities is a key path to improving competitiveness and ensuring project success. The following, through a real-world case study, provides an in-depth analysis of the capabilities, advantages, and benefits of a foundry with assembly and testing capabilities.
As the wave of Industry 4.0 sweeps the globe, the foundry industry is undergoing a green transformation from traditional to intelligent. Digital management systems, with their core advantages of precision, efficiency, and traceability, have become a key tool for addressing the challenges of quality control in foundry products. From precise control of furnace temperature to quality traceability throughout the product lifecycle, from intelligent control of a single process to collaborative optimization of the entire process, digital technology is redefining quality standards in the foundry industry through multi-dimensional and profound technological breakthroughs.
In the field of advanced materials, austempered ductile iron (ADI) is a star material, known as the "Hermès of casting." Its exceptional mechanical properties and wear resistance have earned it widespread application in industries such as automotive manufacturing, construction machinery, and rail transit. The revision of China's national standard GB/T 24733-2023, "Austempered Ductile Iron Castings," marks a significant milestone in the development of my country's ADI industry technology system, propelling the sector into a new era.
Lord Lao alchemy furnace is no myth. Aboard the Chinese space station, approximately 400 kilometers above Earth, a real-life version of this "alchemy furnace" has successfully heated a tungsten alloy to over 3,100°C, setting a new world record. This "space alchemy furnace," hidden within the Chinese space station, is actually a containerless materials laboratory located within the Tianhe core module. For the past four years, it has been busy for “alchemy”. However, it isn't producing elixirs of immortality, but rather "heat-resistant" materials like tungsten alloys and niobium alloys that can withstand the intense flames of rocket engines, as well as some new materials.
Green casting is a sustainable development model centered on the 3R principles of a circular economy (reduce, reuse, and recycle). Through technological innovation and management optimization, it minimizes negative environmental impacts and maximizes resource efficiency throughout the life cycle of cast products.
"Invisible Killers" in Casting: A Complete Analysis of Five Major Defects and Casting, a veteran metalworking process, holds a core position in mechanical manufacturing thanks to its low-cost and high-complexity molding capabilities. However, the casting process also harbors hidden challenges. Five common defects, like "invisible killers," can lead to increased costs and even production line disruptions. This article will analyze the causes, characteristics, and countermeasures of these defects, combining mainstream casting processes, and propose ultimate solutions.
Qingdao West Coast New Area, August 15-17, 2025—The 7th Shandong International Foundry Industry Exhibition (Shandong Foundry Exhibition), hosted by the Shandong Foundry Association and guided by the Shandong Provincial Department of Industry and Information Technology, will grandly open at the Qingdao World Expo City. Themed "Global Vision, Precise Positioning," this exhibition leverages Shandong's strengths in the foundry industry, benchmarks against cutting-edge international technologies, and focuses on high-end equipment, green materials, and intelligent processes, injecting new momentum into the industry's high-quality development.
Recently, the Chinese government, along with eight government departments, issued the "Implementation Plan for the Digital Transformation of the Machinery Industry (2025-2030)," aiming to promote the digital transformation and intelligent upgrading of the machinery industry. This initiative has far-reaching implications for the development of the machinery industry and the entire national economy. Background and Significance of the Plan As a fundamental and strategic industry, the machinery industry is characterized by its broad industrial coverage, diverse product range, complex structure, long industrial chain, and diverse production models. Accelerating its digital transformation is not only an inevitable requirement for the industry's own high-quality development, but also a vital force in supporting the digital transformation of all sectors of the national economy and promoting new industrialization. This implementation plan was developed to implement the "Action Plan for the Digital Transformation of Manufacturing."